| Processing Object: | Metal |
|---|---|
| Molding Style: | Forging |
| Molding Technics: | Gravity Casting |
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Title: Customized Decoiler Straightener
This Customized Decoiler Straightener machine is suitable for the material 0.35-3.2mm in metal stamping line.
2 in 1 Customized Decoiler Straightener characteristics
1. It adopts precision fine-tuning device, which is suitable for precision machined products.
2. The tightness of the brake device can be adjusted to make the roll rotate more smoothly and increase its load.
3. The material rack and straightening machine are integrated into one, which does not occupy space and has small volume. It is necessary to simplify the feeding operation and reduce the production cost.
4. It is suitable for continuous stamping, feeding and correction of various hardware, electronics, electrical appliances, toys and auto parts.
Standard configuration:
1. Push button interface operation, variable frequency speed regulation.
2. Material inlet and outlet guide device.
3. The material rack is manually expanded and equipped with 4 A-shaped racks.
4. Feeding upper roller lifting device.
Specifications of YUL series 2 in 1 Customized Decoiler Straightener
|
Model |
YUL-200 |
YUL-300 |
YUL-400 |
YUL-500 |
YUL-600 |
|
Coil Width[mm] |
200 |
300 |
400 |
500 |
600 |
|
Coil thickness [mm] |
0.35-3.2 |
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|
Max Loading[kg] |
1000 |
2000 | |||
|
Coil inner diameter [mm] |
ø460-ø530 |
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|
Coil outer diameter [mm] |
ø1200 |
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|
Leveling roller [mm] |
ø57x7 (upper 3 and lower 4) front and rear drawing wheels are set ø70 respectively |
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|
Leveling motor [HP] |
2 |
3 |
3 |
5 |
5 |
|
Adjust Mode |
Unitary |
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|
Leveling speed [m/min] |
0~15 |
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|
Uncoiler expansion mode |
Manual/hydraulic |
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|
Inductive approach |
Induction frame type/photoelectric type |
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|
supply voltage |
AC 380V |
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|
Machine weight[kg] |
900 |
1000 |
1100 |
1300 |
1500 |
|
L x W x H |
2.0*1.0*1.4 |
2.0*1.1*1.4 |
2.0*1.2*1.4 |
2.1*1.4*1.6 |
2.0*1.5*1.6 |
Industry information
Trouble shooting of reducer of two in one feeder
The efficient and stable operation of the mechanical equipment of the two in one feeder mainly depends on its scientific and reasonable structural design. The motor of the two in one feeder must be equipped with a suitable reducer. The reducer is an independent closed transmission device between the prime mover and the working machine, which is used to reduce the speed and increase the torque to meet the work needs. The reducer configured for the two in one feeder is a relatively precise machine. However, due to the poor operating environment of the reducer, there are often wear, leakage and other fault phenomena, mainly the wear of the reducer bearing chamber; The shaft diameter of the gear shaft is worn, and the main worn parts are the shaft head, keyway, etc. The bearing position of the transmission shaft is worn; Joint surface leakage.
When the two in one feeder has the above faults, it often makes abnormal noise, vibrates, or does not work. The leakage problem shows that the oil stain on the joint surface is serious. At this time, it should be stopped for inspection to avoid mechanical failure damaging other parts of the feeder or burning out the motor.
In view of the wear problem of the reducer of the two in one feeder, the traditional solution is repair welding or machining repair after brush plating, but both of them have certain disadvantages: the thermal stress generated by the high temperature of repair welding cannot be completely eliminated, which is easy to cause material damage, resulting in bending or fracture of components, and vibration or immobility in the use of the two in one feeder; However, due to the limitation of coating thickness, brush plating is easy to peel off, and the above two methods use metal to repair metal, which cannot change the "hard to hard" coordination relationship, and will still cause re wear under the comprehensive action of various forces.
It can be solved at the production site according to the actual situation. In case of major replacement and maintenance changes, it is necessary to contact the technical personnel of the equipment manufacturer for operation. For the leakage problem of the reducer of the two in one feeder, the traditional method requires that after the reducer is disassembled and opened, the leakage can be treated on site by replacing the sealing gasket and applying sealant or polymer materials to overcome the impact caused by the vibration of the two in one feeder. The automatic feeder has complete functions, wide applicability, simple operation, convenient use and stable performance. In the long-term use of the automatic feeder, we will occasionally encounter the phenomenon that the feeder cannot automatically feed. When encountering this kind of situation, please do not panic and fret. We can eliminate the fault through simple self-inspection and restore the normal production plan in a short time.
The failure of the automatic feeder to feed is an accidental phenomenon, which is mainly manifested in that when the automatic feeder is switched to after debugging the equipment, press the start button, the feeder will only feed once, and the subsequent automatic feeding will no longer be carried out. At this time, the switch to manual control, inch in and inch out are normal. Currently, we need to check whether the feeder count reaches the set quantity. If the set quantity is reached, the automatic feeding can be started normally after it is reset to zero; For the single step feeding machine, it is necessary to check whether the feeding length or times setting is set in the step other than the first step. If there is a setting, it is necessary to return to zero in addition to other settings; When the shearing function of the feeder is used, check whether the shearing delay and the shearing time are adjusted too short and readjust the time to restore the normal operation of the feeder.
After checking the setting parameters of the automatic feeder, it is necessary to check whether the cam output of the punch is loose or faulty. Common faults include: the automatic feeding signal line of the feeder is loosened or fallen off; The induction switch is damaged or loose due to failure.
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