| Material: | Stainless Steel |
|---|---|
| Shape of Head: | Hexagon |
| Surface Finishing: | Zinc Plated |
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Material: The 1215 High Precision Value Housing is usually made from high-strength materials such as steel, aluminum, or specialized alloys, selected for their durability, strength, and resistance to wear and tear.
Manufacturing Process: This housing is manufactured using high-precision techniques such as CNC machining, which ensures that the dimensions and tolerances meet the highest standards. Advanced CNC lathes and milling machines are utilized to achieve tight tolerances, often within ±0.001 inches (±0.025 mm) or better.
Design: The design of the 1215 High Precision Value Housing is optimized for specific applications, incorporating features such as internal and external threads, grooves, tapers, and undercuts as needed. It is designed to house other components such as bearings, gears, sensors, or actuators, providing a secure and stable mounting platform.
Surface Finish: The housing typically features a smooth surface finish, often below 32 Ra (0.8 μm), which is critical for applications where friction and wear are concerns.
Customization: The 1215 High Precision Value Housing can be customized to meet specific requirements, including modifications to the design, materials, and surface treatments.
Applications: This housing is used in a variety of applications, including:
Aerospace: Engine components, landing gear parts, and structural components.
Automotive: Engine components, transmission parts, and suspension systems.
Medical: Surgical instruments, implants, and medical device components.
Instrumentation: Components for scientific instruments and measurement devices.
Advantages:
Precision: The housing ensures that the components it holds are accurately aligned and positioned.
Durability: The high-strength materials and precise manufacturing process result in a durable component that can withstand harsh operating conditions.
Reliability: The 1215 High Precision Value Housing provides a stable base for critical components, enhancing the overall reliability of the system.
Cost-Effectiveness: While the initial cost may be higher due to the precision manufacturing process, the long-term savings from reduced maintenance and downtime make it a cost-effective solution.
Post-Processing: After the manufacturing process, the housing may undergo additional finishing operations such as polishing, grinding, or surface treatments to achieve the desired finish and improve corrosion resistance.
Inspection: Non-destructive testing (NDT) and dimensional inspection are typically performed to ensure that the 1215 High Precision Value Housing meets the specified tolerances and quality standards.
What is the 1215 High Precision Value Housing?
Answer: The 1215 High Precision Value Housing is a precision-engineered component designed to provide a secure and stable mounting platform for critical components. It is typically used in applications that require high accuracy and reliability, such as aerospace, automotive, medical, and instrumentation.
What materials is the 1215 High Precision Value Housing made from?
Answer: The 1215 High Precision Value Housing is usually made from high-strength materials such as steel, aluminum, or specialized alloys, selected for their durability, strength, and resistance to wear and tear.
What is the manufacturing process for the 1215 High Precision Value Housing?
Answer: The 1215 High Precision Value Housing is manufactured using high-precision techniques such as CNC machining, which ensures that the dimensions and tolerances meet the highest standards. Advanced CNC lathes and milling machines are utilized to achieve tight tolerances, often within ±0.001 inches (±0.025 mm) or better.
What are the key features of the 1215 High Precision Value Housing?
Precision: Tight tolerances and high accuracy.
Strength and Durability: Materials chosen for their strength and resistance to wear.
Customization: Ability to modify the design, materials, and surface treatments.
Surface Finish: Smooth surface finish to reduce friction and wear.
Stability: Provides a secure and stable platform for critical components.
Answer: Key features include:
What are the typical applications of the 1215 High Precision Value Housing?
Aerospace: Engine components, landing gear parts, and structural components.
Automotive: Engine components, transmission parts, and suspension systems.
Medical: Surgical instruments, implants, and medical device components.
Instrumentation: Components for scientific instruments and measurement devices.
Answer: Typical applications include:
What are the advantages of using the 1215 High Precision Value Housing?
Precision: Ensures accurate alignment and positioning of components.
Durability: High-strength materials and precise manufacturing process result in a durable component.
Reliability: Enhances the overall reliability of the system.
Cost-Effectiveness: Reduces maintenance and downtime, making it a cost-effective solution.
Answer: Advantages include:
Can the 1215 High Precision Value Housing be customized?
Answer: Yes, the 1215 High Precision Value Housing can be customized to meet specific requirements, including modifications to the design, materials, and surface treatments.
What is the typical surface finish of the 1215 High Precision Value Housing?
Answer: The surface finish is typically below 32 Ra (0.8 μm), which is critical for applications where friction and wear are concerns.
What post-processing steps are involved in the 1215 High Precision Value Housing?
Polishing: To achieve a smooth surface finish.
Grinding: To refine the shape and size.
Surface Treatments: To improve corrosion resistance or other surface properties.
Answer: Post-processing steps may include:
How is the 1215 High Precision Value Housing inspected to ensure quality?
Non-Destructive Testing (NDT): Ultrasonic testing, eddy current testing, and radiographic testing.
Dimensional Inspection: Using calipers, micrometers, and coordinate measuring machines (CMMs).
Visual Inspection: Checking for surface defects and overall appearance.
Answer: Inspection methods include:
What are the typical tolerances for the 1215 High Precision Value Housing?
Answer: Typical tolerances are within ±0.001 inches (±0.025 mm) or better, depending on the specific application and requirements.
Is the 1215 High Precision Value Housing suitable for extreme environments?
Answer: Yes, the 1215 High Precision Value Housing can be made from materials suitable for extreme environments, such as high-temperature and corrosive conditions. The choice of material and coatings can be tailored to withstand these conditions.
How does the cost compare between the 1215 High Precision Value Housing and other mounting solutions?
Answer: The cost can vary depending on the complexity of the parts and the volume of production. For applications requiring high precision and reliability, the 1215 High Precision Value Housing can be more cost-effective compared to other solutions that may require additional components or more maintenance.
What is the typical turnaround time for the 1215 High Precision Value Housing?
Answer: Turnaround time can vary depending on the complexity of the parts, the volume of production, and the specific manufacturing process used. Typically, it can range from a few weeks for simple parts to several months for complex, high-volume projects.
Can the 1215 High Precision Value Housing be used interchangeably with other housings?
Answer: The 1215 High Precision Value Housing is designed to meet specific requirements and may not be directly interchangeable with other housings. However, it can be customized to fit specific applications or systems.
Reviewer: Michael Steel
Date: May 26, 2023
Rating: 4.5 out of 5 stars
Title: Impressive Precision and Reliability
I recently integrated the 1215 High Precision Value Housing into our new aerospace component, and I must say, the performance has been exceptional. Here's my experience:
Pros:
Precision: The tolerances on the 1215 housing are incredibly tight, ensuring a perfect fit for our components. The CNC machining is precise, and the housing aligns perfectly with our critical parts.
Material Quality: The housing is made of high-strength steel, which is durable and resistant to wear. It has held up well under the rigorous testing we've subjected it to.
Customization: We needed a few custom modifications to the standard housing, and the manufacturer was able to accommodate our needs without any issues. The modifications were executed flawlessly.
Surface Finish: The surface finish is smooth, reducing friction and wear on the components it houses. This is particularly important in our application where longevity is crucial.
Reliability: The 1215 housing has proven to be reliable and stable, providing a secure base for our components. We haven't experienced any issues with misalignment or instability.
Cons:
Cost: The cost is higher than what we've paid for similar housings in the past, but given the precision and quality, it's worth the investment.
Lead Time: The lead time for delivery was slightly longer than anticipated, but the manufacturer communicated the delays effectively and kept us updated.
Overall:The 1215 High Precision Value Housing has exceeded our expectations. The precision and reliability of the housing are outstanding, and the manufacturer was very supportive throughout the process. The only downside is the cost and the lead time, but the quality and performance justify the expense. I would highly recommend the 1215 housing to anyone looking for a high-quality, precision-engineered component for their aerospace or other critical applications.
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