Robotic Assembly Optimized EV Terminals: Hot-Swappable Connectors for Automated Battery Swap Stations

• After-sales Service: Local Service/Online Service
• Warranty: 12 Months
• Type: Hot Stamping
• Model NO.: 1241416-1
• Processing Type: Shaping Metal
• Material: Cucrzr Alloy (C18150) + Dlc Coating
• Mould: Multistep Progressive Dies
• Surface Processing: Electroplating
• Fine Blanking: Open
• Process: Forming Process
• Industry: Metal Stamping Parts
• Tolerances: 0.02mm
• Customized: Customized
• Robotic Interface: Integrated Fiducial Markers + Force Sensing Guides
• Swap Mechanism: Zero-Insertion Force (Zif) Coupling
• Voltage Rating: up to 600V AC/DC
• Compliance (Typical): RoHS, Reach
• Contamination Control: IP6K9K Particle-Free Design
• Maintenance: Tool-Less Cartridge Replacement
• Position Feedback: Integrated Hall Effect Sensors
• Transport Package: Standard Export Package
• Specification: Acoording to client's require to provide Model
• Trademark: ARIDA
• Origin: China
• HS Code: 8462490000
• Production Capacity: 1000000/Day

Product Description

Revolutionizing EV Battery Swap Automation

Engineered for robotic assembly lines and battery swap ecosystems, our terminals feature patented ZIF technology with active alignment correction - enabling <0.8 second connections while eliminating particulate contamination in critical battery interfaces. Validated for 500+ daily swaps in Chinese commercial EV fleets.


Specifications 
 

Parameter	Performance	Validation Method
Mating Speed	<0.8s @ 200A	CATL Swap Station Protocol
Angular Misalignment	±3° Compensation	ISO 9409-1
Cycle Life	50k cycles @ 300A	NIO ES8 Swap Profile
Particulate Generation	Class 0 (ISO 14644-1)	IEST-STD-CC1246D
Vision Target Accuracy	±0.05mm	Cognex ViDi Deep Learning
Connection Verification	<10ms Signal Confirmation	SAE J3068
Crash Safety	50G Uncoupling Force	GB/T 31498-2021
Thermal Recovery	100+ swaps @ 100°C	BAIC BJEV Test Standard

Robotic Integration System:
 Machine Vision Ready

• Laser-etched fiducial markers (DataMatrix + OCR)

• Contrast-optimized targets for 2D/3D cameras

• Embedded pose detection sensors

 Force-Guided Coupling

• Passive compliance mechanism (0.05-0.3N range)

• Anti-binding chamfer geometry

• Tactile feedback channels

 Clean Connection Technology

• Self-sealing cavities during disconnection

• Particle capture adhesive matrix

• Gas-purged contact chambers

 

Battery Swap Performance Data

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| Metric | Our Terminal | Standard Terminal | Improvement | |--------|--------------|-------------------|-------------| | Swap Time | 78s | 210s | 63% faster | | Downtime/10k swaps | 9 minutes | 47 minutes | 81% reduction | | Particulate Failures | 0 | 3.2% | 100% elimination | | Maintenance Cost | ¥0.18/km | ¥0.43/km | 58% savings |

 

Technical Differentiation

▸ Unique Swap Reliability Features

1. Thermal Expansion Compensator: Bimetallic actuator maintains contact pressure

2. Cold Plugging Circuit: Pre-charge resistors prevent arcing

3. Cross-Contamination Barrier: Laminar airflow isolation

▸ Manufacturing Innovations

• Robotic co-witness alignment during assembly

• Dark field microscopy inspection

• Swarm testing (100+ simultaneous mating)

 

Compatibility Matrix

Battery Swap System	Terminal Series	Certification
NIO Power Swap 3.0	RS-NP300	Full interoperability kit
Aulton Swap Stations	RS-AD500	50k cycle validation
Geely Modular Swap	RS-GM400	GB/T 40032-2021 Annex B
Commercial Vehicle	RS-CV600	1000VDC/600A rating

 

Quality Validation

• Robotic Endurance:
  24/7 continuous operation @ 500 swaps/day (3-month validation)

• Environmental:

  • -40°C cold start capability
    +55°C desert operation with sand protection

• Safety Certifications:
  CATARC Crash Decoupling Certificate
  UL 2251 Plugs and Receptacles

 

Why Robotic-Optimized Terminals?

» 99.98% First-Mate Success: Machine learning alignment system
» Zero Downtime Warranty: 24/7 swap station operation guarantee
» Retrofit Ready: Compatible with existing swap station designs
» Total Cost Savings: 43% lower TCO per swap cycle

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  About us

  

  Arida Machinery,is located in Guangdong province,China,was founded in 1991.Which covers anarea of 150 acres/100000 square meters and employs over 400.
  Press machine manufacturing and metal stamping line solution
  We supply both stamping machine and metal stamping parts for our customers.We give solution inthe stamping field included:terminal &connectors,shielding case,nickel sheet,Precision metalprocessing etc.which are widely used in mobile phone,electronics,new energy,battery field.

   

  Certificates