| Processing Object: | Metal |
|---|---|
| Molding Style: | Forging |
| Molding Technics: | Gravity Casting |
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High speed electro-hydraulic double head material uncoiler, laser rangefinder controls the discharging arc to discharge continuously at a constant speed. The material decoiler is started and stopped infrequently and will not pull the material variant + precision synchronous S-loop straightener, which is suitable for thin materials in the new energy motor industry. It is matched with the Japanese electric power high-speed stamping to serve the precision automotive motor making industry.
High speed straightener features:
1. Speed: the max. speed can reach 60m/min.
2. It is better to meet double mandrel decoiler to achieve better affect.
1. High speed straightener machine is a necessary advice to achieve synchronization with the press machine, it can control the delivery speed by inverter, material pass the buffer loop into the punch machine, it can control the machine condition stop or run or speed up, slow down, to achieve synchronization with the punching machine by commanding photoelectric switch.
2. This type of High speed straightener is upgraded from the S loop, specifically designed for high-precision thin material products, it is well known that the volume is not flat and stress relief cannot produce a good product, so the performance of the leveling machine plays a key role in production.
3. The leveling wheel is manufactured using imported SUJ2, heat-treated HRC60, rear grinding, and then hard chrome grinding to ensure uniform and shape tolerances for each shaft.
4. The leveling adjustment of this machine uses a floating four-point balance fine-tuning device, which can quickly find the leveling point.
5. The full machine uses high-precision bearings to extend service life.
6. Due to the material, material width and thickness are different, there is no unified numerical reference. So, it is recommended that take a small section of material to try before mass production, when it achieves the effect, then can started continuing production.
7. This machine sets transmission gear outside the body; it is convenient for oil lubrication and benefit to the operator's safety and effective protection.
S Loop high speed straightener Technical Parameters:
|
Model |
TUS-200 |
TUS-300 |
TUS-400 |
|
Material width [mm] |
0 - 200 |
0 - 300 |
0 - 400 |
|
Material thickness [mm] |
0.3 - 2.0 |
||
|
Speed |
0-30m/min |
||
|
Motor [HP] |
2 |
2 |
3 |
|
Straightening roll quantity |
19 pcs |
||
|
Supply voltage |
AC three-phase 380V |
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Industry information
Advantages of straightener in production process.
Leveling machine is the basic supporting facility of stamping automatic production line. It is mainly used for leveling and correcting materials before stamping to improve the quality of stamping products. Selling the leveling machine to the customer is not the purpose, but the real benefit for the customer is the foundation. Guangdong dayongsheng leveling machine manufacturer will never sacrifice its quality to reduce the cost and damage the interests of the customer.
In terms of processing technology, all parts are processed by CNC machining center and automatic lathe to ensure high precision and high fit of the whole machine:
1. The wall panel of the leveling machine is processed by the CNC machining center to ensure the consistency of the two pieces' dimensions.
2. The leveling box is welded with steel plate, and the welding surface is polished. After the box body is welded, the bearing hole shall be processed after annealing and stress relief treatment to ensure that the internal stress of the box body is released in advance and that the external dimensions of the box body and the processing hole are accurate.
3. The leveling roller is made of chrome steel 40Cr, which is subject to quenching and tempering, high-frequency quenching and hard chromium plating. The surface hardness is hrc58 ~ 610, and the thickness of chromium plating is 0.05mm on one side.
4. The tooth surface of the transmission gear is subject to high-frequency grinding.
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